Capability: Turnkey Program Manufacturing Services
With our vertically integrated manufacturing capabilities, Primus Aerospace offers turnkey program manufacturing of high-precision, high-complexity machined products for the aerospace, defense, and deep space industries. We manage the entire manufacturing program, from engineering and design to tooling, multi-axis precision machining, assembly, and specialty processes. Our services incorporate robust, end-to-end quality assurance and we administer program-specific inventory systems that align with custom workflows and stock control policies.
As a technology-oriented company, we engineer solutions that integrate intelligent product design with sophisticated manufacturing processes. We operate a state-of-the-art production facility housing high-value machining centers capable of reliable and repeatable production of critical parts. With equipment assets that include 7-axis mills and 9-axis turning centers, our capabilities include complex milling and turning as well as thin-walled machining down to .010” wall thickness. Along with microtube machining and microtube bending, we also perform hard turning and milling up to 70 Rockwell C. We work with all primary aerospace alloys, such as aluminum, titanium, Hastelloy®, and Inconel®, and we also machine parts from advanced engineering composites. We uphold dimensional tolerances and repeatability up to ±0.0001” with measurement accuracy to .00001” on parts as large as 20.0” in diameter and 84.0” in length.
Our services platform incorporates all aspects of mechanical and electrical assembly as well as value-added processes such as EDM, lapping, grinding, welding, and heat treating. We handle any surface finish and deburring requirements. Inside our climate-controlled Quality Assurance Laboratory, trained quality inspectors leverage a full array of test and measurement equipment to verify products comply with specifications. Accredited to both ISO 9001:2008 and AS 9100 Rev C, our quality management program supports FEMA, PPAP, and customer-specific risk analysis, and we maintain robust traceability documentation for raw materials, machining processes, outside processes, assembly, and all other critical services.
With our program management expertise, value engineering, and robust manufacturing systems, we help companies reduce lead-time and improve product quality while reducing costs and simplifying supply chain management. Contact us directly for a consultation.
|General Capabilities||Engineering and Design:
Assembly And Specialty Processes:
· Gear Cutting
Inventory Stocking Arrangements:
· Vendor Managed Inventory
· Safety Stock
Dimensional Tolerances and Repeatability To 0.0001”. Measurement Of Tolerances Up to 10 Millionths.
Milling Size Capability Up to 84” Lg.
Turning Size Capability Up to 20” Dia.
|Manufacturing Process||5-Axis Aerospace Machining
Casting & Forging Machining
Exotic Material Machining
Hard Turning and Milling
Additive manufacturing (3D printing)
· Contour Turning
· Form Turning
· Taper Turning
· Straight Turning
|.060” to 23” in Rotation|
|.060” to 84.0” in Length|
|.060” to 22.0” in Diameter|
|Thin-Walled Machining||.010” Wall Thickness Achieved on Cylindrical Housings, Deep Pocket Milling and Micro-Tubing|
|Hard Turning and Milling
|Up To 70 Rockwell C|
|Milling Axis||3 axis
|Turning Axis||2 axis
|Dimensional Tolerances and Repeatability
|Measurement Of Tolerances
|Up to 10 Millionths|
|Mechanical Assembly Capabilities||Staking
NAS / MS Hardware
|Electrical Assembly Capabilities||Soldering
Cables / Harnesses
Conductivity / Continuity Testing
|Examples Of Manufactured Products||Castings & Forgings – Machining of Aluminum, Steel And Titanium
Safing & Arming Systems
Passenger / Crew Seating
Long Glass Fiber Reinforced (LGFR) Plastic
|Lead Times||Quoted On Job-by-Job Basis
Emergency Services Available
Rush Services Available
|Efficiency||Six Sigma Certification
|Certifications||AS 9100 D
Aerospace Industry Standard
International Organization For Standardization
National Aerospace And Defense Contractors Accreditation Program